Background and Challenges
Amid the pandemic, our client developed an infrared thermal imaging device for temperature monitoring in government and healthcare facilities. This product featured a highly complex 20-layer HDI PCB with line widths and spacing under 3 mil, presenting significant manufacturing and assembly challenges. The client required impeccable quality and rapid delivery, all while navigating the logistical and operational disruptions of the pandemic.
Our Solution
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Technical and DFM Support in the Design Phase From the initial stage, we collaborated closely with the client’s R&D team, providing design reviews and DFM (Design for Manufacturability) optimization recommendations. For the intricate HDI design, we suggested improvements in PCB layout, layer stack-up, and signal integrity to reduce manufacturing costs and improve production yield.
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Quick Response and Small-Batch Manufacturing Utilizing our flexible small-batch production capabilities, we immediately initiated the production process upon receiving the client’s requirements. Our advanced equipment and skilled technical team completed the 20-layer HDI PCB manufacturing in just 10 days.
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Robust Supply Chain and Full-Service PCBA Despite the global supply chain challenges during the pandemic, we leveraged our strong network to swiftly secure the necessary electronic components. We provided full PCBA services, including SMT assembly, DIP insertion, ASSEMBLY, and functional testing. The entire project, from PCB production to PCBA assembly and testing, was completed in only 2 weeks.
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Strict Confidentiality and Compliance With the client’s government-issued production authorization, we ensured strict adherence to pandemic protocols and confidentiality requirements throughout the process.
Results and Client Feedback
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The client’s infrared thermal imaging prototypes passed testing on the first attempt, meeting all performance expectations and receiving high praise from the client’s R&D team and the government.
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Our engineering expertise and rapid delivery enabled the client to seize market opportunities and contribute to pandemic prevention efforts.
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This collaboration further strengthened the client’s trust in our professional capabilities.
Value-Added Services Highlighted
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Comprehensive technical support throughout the design and manufacturing process, reducing costs and improving product quality.
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Rapid response and small-batch service tailored to urgent client needs.
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A robust testing and quality control system ensuring defect-free products.
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